Read more about the article How to Replace a TIG Torch Collet Without Damaging It
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How to Replace a TIG Torch Collet Without Damaging It

A TIG torch collet is a small part, but it has to do two jobs precisely: hold the tungsten electrode centered and transfer pressure from the back cap through the…

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Read more about the article How to Use a Trailing Shield for Titanium TIG Welding
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How to Use a Trailing Shield for Titanium TIG Welding

What a trailing shield does Titanium reacts readily with oxygen, nitrogen and moisture while hot. A weld can look sound at the torch and still become brittle or contaminated just…

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Read more about the article How to Troubleshoot a TIG Welder That Will Not Start an Arc
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How to Troubleshoot a TIG Welder That Will Not Start an Arc

A TIG welder that powers up but will not start an arc usually has a problem in one of five areas: setup, tungsten, work-clamp connection, gas flow, or the machine’s…

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Read more about the article How to Organize TIG Filler Rods by Alloy and Diameter
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How to Organize TIG Filler Rods by Alloy and Diameter

TIG filler rods are easy to misplace because they all look similar, yet a small mix-up can cause cracking, porosity, discoloration, or a weld that fails inspection. A workable storage…

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Read more about the article How to Select TIG Filler Rod Diameter for Sheet Metal
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How to Select TIG Filler Rod Diameter for Sheet Metal

Why Filler Rod Diameter Matters Choosing TIG filler rod for sheet metal is a balancing act. A rod that is too large takes too much heat to melt, which encourages…

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Read more about the article How to Clean a TIG Torch After a Contaminated Weld
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How to Clean a TIG Torch After a Contaminated Weld

A contaminated TIG weld usually leaves clues on the torch: a gray or black tungsten, a sooty cup, unstable arc, excessive spatter, or a weld that turns dull and porous…

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Read more about the article How to Use a Foot Pedal During Aluminum TIG Welding
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How to Use a Foot Pedal During Aluminum TIG Welding

Aluminum TIG welding is easier to control when you can change amperage without lifting your torch hand. A foot pedal lets you add heat for the start, reduce it as…

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Read more about the article How to Prevent Black Soot During Aluminum TIG Welding
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How to Prevent Black Soot During Aluminum TIG Welding

Black soot around an aluminum TIG weld is usually a sign that the weld pool is contaminated or inadequately shielded. It may look like carbon, but the dark residue is…

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Read more about the article How to Remove Aluminum Oxide Before TIG Welding
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How to Remove Aluminum Oxide Before TIG Welding

Why Aluminum Oxide Matters Before TIG Welding Aluminum forms a thin aluminum-oxide layer almost immediately when exposed to air. The base metal melts at about 660°C (1,220°F), while aluminum oxide…

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Read more about the article How to Set AC Frequency for Different Aluminum Joints
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How to Set AC Frequency for Different Aluminum Joints

AC frequency is one of the most useful TIG controls for aluminum, but it is not a magic setting. It changes how tightly the arc is focused, how wide the…

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